Despite claims to the contrary, MAF sensor datasheets aren't common on the web. But I did find this airflow vs output graph for a Bosch MAF in one of the car groups.
So now I have
something to work with.
Air is being pulled through the laser cutter and filter system by something akin to this dust collector blower, rated at 1550 CFM. It's not my equipment, so I don't know the exact blower, but I'm told it's something like this.
Converting 1550 CFM to airflow in kg/hr is a flow rate of about 3100 kg/hr maximum, but I suspect it will actually be significantly less through the laser cutter and filters.
So my airflow is off the top of the MAF sensor chart, yes? Not so fast. In a MAF sensor, the entire airflow is directed through the sensor, which is in around a 3.5" diameter tube. That's an area of around 10 in. sq.
My measurement point is in front of a 6" hose opening into a 20" x 20" area in front of a filter. The area of a 6" hose is about 28 in. sq.
If I position a sensor of this type in the center of the air flow at the transition from the 6" home, the sensor will be exposed to a small fraction of the total air flow.
But I think I am thinking of this wrong. I'm not specifically looking for mass air flow (which is volume). I'm looking for velocity to gauge whether a filter is clogged or air flow restricted in some way (or airflow is higher than normal due to leaks or operating without filters).
So back to the Bosch graph. Max rate is 450 kg/hr, with is approximately 900 CFM. The area of the MAF sensor is about 10 in. sq., so according to a handy on-line calculator, that about 68 m/s linear velocity (excuse the switching of units, the numbers are more manageable). Through my 6" hose at 1550 CFM, the linear velocity would be about 40 m/s, about 60% of the MAF rated flow. I'm taking a WAG that the actual flow will be more like half that or less, which for this particular MAF sensor gives me an output range from 1 – 3 volts.
Maybe it is doable. I'm still tending towards a DIY approach so I can adjust gain as needed, but the MAF sensor may warrant some investigation.