But, why wont they just add zener diode at the load side and make that regulated too. Just pondering.
So, that does mean that SMPS is always regulated. How?
The output IS regulated - it's the
only part that is regulated!
See the example I posted in #62
The "Regulation" in a PSU or voltage regulator is set by wherever in the circuit there is feedback to the error amplifier, that controls it.
In the drawing in post #62, that feedback is from the output via the opto-isolator, to the control IC.
If a PSU just had a zener at the output, the PSU would permanently be running at full power, with the zener dumping it all as heat when nothing was connected, or dumping all the current the load was not using.
That would be an extremely wasteful and inefficient way of doing things; that's why I said that zeners are not often used for direct regulation at anything above trivial current levels.
Example:
Just for a 2A 5V USB power unit, it would need a zener at least this size:
And a heatsink at least this big, in open air:
to prevent it being so hot it you could not touch it without being burned instantly!
The type of zeners commonly used in electronic are rated at fractions of a watt - eg. 250mW or 400mW
Just twenty milliamps through a 12V zener would mean it was dissipating 240mW; that's still a lot of waste!
The currents are normally a fraction of what the could take, in real applications.