Hi,
Just checking, are there any regs against "drawing the curtains" (with copper pours) under an SMPS transformer to shield it from an underlying earthed heatsink?
ie, using layer 2 on pri, and layer 3 on sec , to totally cover it underneath with "quiet node" copper pours, eg pri and sec ground pours.
......for the 1.6mm PCB, ayk, the prepreg will be some 0.35mm thickness....thats good for many kV.
Ayk, in air, flashover distance is 160um per kV......so going through pre-preg it will be much more forgiving.
Page 53 of the below IPC-2221A, ayk, the bastion of all things PCB layout, confirms that for internal tracking on PCBs, you can get 301-500V with just 0.25mm
on the same internal layer.
As such, if you are on two different internal layers, then the clearance will not need to be high at all....it certainly wont need to be 6mm as is needed for external layer primary to secondary clearance.
I do believe that IPC-2221A does not specify an "internal layer to different internal layer clearance" for primary to secondary clearance.........but it is up to the maker to use due diligence.
IPC-2221A PCB standard
https://www-eng.lbl.gov/~shuman/NEXT/CURRENT_DESIGN/TP/MATERIALS/IPC-2221A(L).pdf
The following claims 54kV/mm for pre-preg
https://www.isola-group.com/wp-cont...s/185hr-laminate-and-prepreg.pdf?t=1005241780
We only need to withstand the standard 3.5kV flash test.