Sorry because I make you did a lot of work. I will never forget you, spec.
About amp:
Will I need woofer-mid-tweeter for each channel?
How big are the speakers and sub boxes? I only want to know a relative sizes. 30cm sub and woofer.
I don't need preamps, just pre for sub amp
That's OK Nikolai- I get overwelmed sometimes, especially with all the flak from some people on ETO- most are helpful though.
(1) For the left and right speakers I suggest that you have a 5 to 6 inch bass/midrange speaker plus a 1 inch dome tweeter. I would also suggest that you follow a standard design. We can work out the details later but cabinets would be bookshelf size.
(2) I haven't done a bass sub cabinet but I know the theory and will investigate an report back. The sub speaker size will depend on what you want. I will make a sugesstion and you can see if it suits your room.
(3) One thing to establish: what speaker chassis are you going for.
(4) would you consider buying ready made speakers, possibly second hand for the left and right speakers?
(5) I suggest that you do need a separate preamp to drive the power amp well and to give all the facilities you will need in the future. The preamp case will not be anything as complicated or big as the power amp and a heatsink will not be required. This is the way that upmarket systems are made. This approach also gives a modular system so that you can more easily mix and match in the future. The preamp will have a dual concentric volume control so that a separate balance control is not required. It will have a 5 way switch to select the various inputs and it will have any other crossovers for the sub, frequency shaping that you may want and so on.
(6) In the future you will almost certainly want a DAC to convert digital signals: MP3, FLAC and so on into high quality analogue to feed the pre amp.
The way forward for this program is to build the case, but first you need to select the transformer, because that will dictate the depth and posssibly the height of the Amp case. Once the transformer is selected the case deign can be finalised and the case constructed. Then only one amp should be built, fitted and tested. This is a critical task. you may have to add capacitors, change values , change wiring etc to get the amp running right. Once that stage is complete the other two amps can be built, incorporating the mods learned from the first amp. Then the three amps need to be tested. once that is done you can button up the power amp and you will have a nice unit tha will last you, in theory, for ever. If in the future you want to fit more capacitors in the PSU to improve the soud there is space to do so. If you want to add protection circuitry and so on, likewise. You will also be able to fit differnt amp boards.
I am intending that space will be provided for four TO-3 transistors for each amp board. That way you will be able to fit all the major package types and also fit four transistors, rather tahn two, in the future, which will give you maxiumum flexibility.
The preamp is a completely differnt design excercise and the parts need not be expensive. Once again you can fit standard parts to start with and later upgrade.