Cutting PCB material
The easiest way to cut PCB material is with a shear, similar to one used to cut steel plate and such. Trouble is, a shear is a bit pricey (available from Kepro through places such as Kelvin Electronics), but worth the cost if you do a lot of fabrication. Otherwise, a hacksaw works. I've often ground a hacksaw blade down to fit my scroll saw and worked them that way. G-10 is rough on blades, though (just as it is on HSS drill bits), so a carbide blade will work better, although leave a wider kerf. Phenolic boards are far easier on tooling, but not as good electrically.
Dean