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Another thing that occurred to me is that comparing the two feeding arrangements you show in your first post, one advantage of using open wire feeder to combine the arrays:
View attachment 125013
is that you know that you are combining the two arrays in phase. When you use separate baluns like this:
View attachment 125014
you run the risk that unless the baluns have some sort of polarity indicator (and the ones I have seen haven't), there is a possibility that the signals are out of phase. You should compare the received signal strengths with the connections to one of the baluns swapped and choose the arrangement that gives you the strongest signal. Do this for each pair of bays to ensure that each pair is working properly. When you then add the two pairs together, you need to again ensure that the signals are adding in phase. You can check this by reversing both baluns on one pair and see what happens to your combined signal strength.
Essentially what you're trying to do is combine two aerials into one - which gives you extra gain, by making the complete array more directional.
This is usually done with a 'phasing harness' - essentially three pieces of coax (of specific sizes) connected in a Y shape.
I already have that. I am trying to reduce losses by eliminating 5 coax cable connects, T combiner, 2 baluns.
And is it accurately calculated and constructed? - you can't just stick bits of old coax together, it needs to be accurate, and presumably without spurious joins?.
They were available ready built from the aerial manufacturers, for combining either two or four aerials to provide greater gain.
Defining things in terms of wavelength only works if you are dealing with a single frequency or a very narrow range of frequencies. You are trying to over a wide range.
You need a fairly broadband antenna to cover the UHF channels (510 - 640MHz), and you want to throw in a couple of VHF ones as well, down to 79MHz.
This means that you have to be careful in taking a narrow-band design, like that ARRL collinear, and using it for likely dimensions. Spacing to planar reflector - I'd suggest quarter wavelength or a bit less at the bottom of the band, but this is a starting value - it's a trade-off over the range. I could make similar suggestions on element lengths, spacings etc.., but in an array all these things interact and the only real way to know what is going on is to build and experiment or to simulate. If you just pick likely numbers for each parameter it will work in some fashion, but you would be lucky to get the best gain for your effort. I'd look for published designs, preferably with measured gains, or reliable simulations.
There seems to be a reasonable amount of activity out there with folk using antenna design tools to simulate and try to optimise this sort of design, over the frequency range you want to cover. e.g.
https://www.digitalhome.ca/forum/18...w-tie-tv-antenna-designs-ff4-m4-featured.html
User mclapp on that thread is doing NEC simulations of his designs and seems to have a reasonable number of happy devotees building his designs. The sort of data he produces: https://imageevent.com/holl_ands/multibay/8bayrefl/cm4228hdmod
is the sort of thing I'd expect from this sort of simulation, so maybe his results are trustworthy. No guarantees, but I suspect there are others out there.
As far as the reflector material is concerned, you need a good array of horizontal rods. At the top of your band the wavelength is about half a meter, so you don't need the rod spacing any less than lambda/10 = 50mm (2in). You do need continuous horizontal rods though (and not too skinny), whether these are held together by a few or many vertical ones is simply a construction preference.
The only data I have is from an old copy of Jasik (Antenna Engineering Handbook)
View attachment 125033
View attachment 125034
So these do provide useful broadband gain, but he does omit to tell us the spacing to the reflector.