When if comes to the lack of the limit resistor I do have one on my test board. The LED's data sheet indicates it can handle 3v up to 1A at pulse of 100us.
datasheet Now, the pulse width might be more than 100us, I just have not done the math yet.
Right now with my setup I am seeing ~36feet with a current limiting resistor and only an increase to ~40feet without it.
What kind of range should I be seeing, I would test another device myself, I don't have anything with a IR remote in the house, not even a TV. LOL