Oznog said:
OK let me jump in here with some practical problems.
The body of the Peltier itself is a poor thermal insulator, this is true whether it's on or off. So you may have a nice cooler box with 1" polyurethane insulation, but there's not only a 1" sq Peltier device there to conduct heat into the box but a nice big hot and cold side sink there which only helps conduct heat from outside into the box.
So using a larger Peltier than required is quite a liability. The thermal conductivity factor is higher with larger devices and this will let more heat leak on whether it's on or off.
Peltiers suffer additional efficiency problems with any form of PWM of on/off modulation, especially when low duty cycles are employed. The problem is primarily one of internal resistance.
Say the internal resistance of the device is 0.25 ohm. We can either operate it on 20 amps at 25% duty cycle or 5 amps at 100% duty cycle. Let's look at the difference:
5 amps ^ 2 * 0.25 ohm=6.25W average resistive heating
20 amps ^ 2 * 0.25 ohm * 0.25= 25W average resistive heating (it's 100W for the 25% of the time when it's on!)
That's why it's wise to use a DC/DC converter with an inductor to provide a constant current rather than PWM the device.
I Believe this person Emailed me about doing this.
He was in Australia and If So:
His Proposed plan was a refigerator that would be at an 80 Degrees Ambient temp, and with the Inside temperature to be a few degrees Below Zero.
That is quite a feat to accomplish.
And One Inch of polyurethane insulation is almost useless.
Try 3 or 4 inches.
I agree, running Full On and Full Off is best, controlled by a Temperature Detector inside the fridge. (Not PWM.)
Additionally a Heat detector on the Heat Sink is Advisable. Since these peltier devices work on a Maximum Temperature Difference between the two sides, Getting the Heat sink Too Hot, makes them Ineffective in Cooling. If it Gets too hot, the Peltier device should shut off but the heat side fan should continue to run till it cools down.
Additionally, Creating an insulated Channel around the Cold Sink, with a fan to blow the air is best. Possibly also a Trap door that shuts, so when the Cold air fan stops, The door shuts, stopping the movement of all the air inside the fridge from leaking back through the thermoelectric module.
Especially since he is trying to get Below Zero.
The Best situation to get below zero would be a Dual case, One Peltier device to cool a chamber down from the Outside air, And another one cooling from the inside of that chamber to the inside of the Fridge. Even better is adding the Above trap doors on Both heat pumps.
Gets Rather Complicated, Doesn't it.
Can also get rather Bulky.
Hope I explained this so its Understandable.